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Job Details

Controls Engineer

Company name
Apple & Associates, Inc.

Salary
75,000 - $90,000

Location
Hamptonville, NC
1 hit(s)  

Profile

Job ID

2597818

We are looking for a Controls Engineer to provide Technical Assistance and Support to Operations, Quality, Design Engineering and Maintenance, in order to resolve Manufacturing Issues and to drive Continuous Process Improvements. This engineer has sufficient experience and training to also train, and mentor others.

Duties and Responsibilities:

To be one of the Process Experts regarding equipment and process issues, including (but not limited to) equipment downtime and production of nonconforming product.

Identify, Implement and Maintain opportunities for technical improvement with existing Process Engineers and Technical Support Team members

Project Management. Take responsibility for large-scale projects including design, supplier identification, fabrication, budget and timing to insure a successful launch within the required scope of the project as it relates to Electrical and Control aspects.

Continuous Improvement Driver: Improve profitability and efficiencies of Business Unit(s) through implementation of process improvements affecting scrap, labor and downtime. Drive continuous improvement initiatives and cost savings through application of Lean and Six Sigma Manufacturing techniques such as 5S, SMED and Error-proofing.

Participate in product launches to ensure a smooth transition from design and launch phases into manufacturing. Develop process failure mode effects analysis (PFMEA’s) to identify and minimize any potential issues.

Responsible for equipment purchases, as necessary, including presenting justification for capital expenses on new equipment or process improvements, as well as design, specification, and standardization of equipment,

Design and manage new equipment process development, timing, budget, setup, debug and training.

Work with Operations, Engineering, and Quality departments to setup SPC files for new products/processes or executes changes to existing ones. Work with existing DCS and SCADA systems, as well as develop new ones to ensure accurate process data is available at all levels of manufacturing.

Create update, and maintain manufacturing work instructions (S.O.P.’s). Train operators on manufacturing processes.

Must be knowledgeable in the effective use of Lean Six Sigma (LSS) tools and concepts to assist in process improvements, both within and externally at our customers/suppliers. Serve as an active participant in LSS programs that promote continuous improvement

Education, Experience, Skills and Abilities Required for Consideration as a Candidate:

A 4-year technical degree (Electrical, Mechanical or Industrial Engineering preferred)

Technical experience with Vision system integration, programming and Maintenance.

Technical knowledge of Industrial Networking including but not limited to Ethernet, RS 232 /485, and CANBUS protocols (i.e., DEVICENET, PROFIBUS, etc,)

Competent PC Programming skills including but not limited to VB, VBA, C++, and JAVA

Experience with Database integrations including but not limited to SQL, Oracle and Crystal

Experience Designing and Integrating DCS and SCADA systems for “Real-Time” Data access

Understanding of various types of tooling and standards (Metal stamping, steel rule dies, etc…)

Functional knowledge of the APQP process and requirements for automotive PPAP

Functional knowledge of Lean, Six-Sigma and TPM doctrines

Company Profile
At Apple & Associates, we understand that relationships are what make us stand apart. Whether you are a client or a candidate, you are an extension of the Apple & Associates’ family. Many of our recruiters have been with the company since its earliest days. They take great pride in the relationships they build; always emphasizing high standards, ethics and quality service. Our President, Debi Apple started her recruiting career in Aiken, South Carolina. She quickly became a top producer and leading authority in recruiting for the medical device, pharmaceutical and consumer product industries. Her passion and drive led her to open Apple & Associates in 1993. Under her leadership, Apple & Associates has grown to be one of the leading recruiting firms in these industries. Our company is proud to represent two of the largest medical device and pharmaceutical companies in the U.S., Covidien (formerly known as Tyco Healthcare) and our first and longtime client, Becton Dickinson. Now headquartered in Chapin, South Carolina, Apple & Associates has offices from coast to coast, offering regional recruiting expertise throughout the U.S. and Latin America. Our searches and permanent placements represent all levels, from CEO to staff level positions.

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